Fabrication of high quality sub-micron Au gratings over large areas with pulsed laser interference lithography for SPR sensors

Metallic gratings were fabricated using high energy laser interference lithography with a frequency tripled Nd:YAG nanosecond laser. The grating structures were first recorded in a photosensitive layer and afterwards transferred to an Au film. High quality Au gratings with a period of 770 nm and peak-to-valley heights of 20-60 nm exhibiting plasmonic resonance response were successfully designed, fabricated and characterized.Comment: 10 pages, 7 figure

Study of the processing conditions for stainless steel additive manufacturing using femtosecond laser

The use of ultrashort-pulsed (USP) lasers in Additive Manufacturing (AM) enables the processing of different materials and has the potential to reduce the sizes and shapes manufactured with this technology. This work confirms that USP lasers are a viable alternative for Laser Powder Bed Fusion (LPBF) when higher precision is required to manufacture certain critical parts. Promising results were obtained using tailored and own-produced stainless steel powder particles, manufacturing consistent square layers with a series of optimized processing parameters. The critical role of processing parameters is confirmed when using this type of lasers, as a slight deviation of any of them results in an absence of melting. For the first time, melting has been achieved at low pulse repetition (500 kHz) and using low average laser power values (0.5–1 W), by generating heat accumulation at reduced scanning speeds. This opens up the possibility of further reducing the minimum size of parts when using USP lasers for AM

LIPSS manufacturing with regularity control through laser wavefront curvature

Laser-Induced Periodic Surface Structures (LIPSS) manufacturing is a convenient laser direct-writing technique for the fabrication of nanostructures with adaptable characteristics on the surface of virtually any material. In this paper, we study the influence of 1D laser wavefront curvature on nanoripples spatial regularity, by irradiating stainless steel with a line-focused ultrafast laser beam emitting 120 fs pulses at a wavelength of 800 nm and with 1 kHz repetition rate. We find high correlation between the spatial regularity of the fabricated nanostructures and the wavefront characteristics of the laser beam, with higher regularity being found with quasi-plane-wave illumination. Our results provide insight regarding the control of LIPSS regularity, which is essential for industrial applications involving the LIPSS generation technique

Polarization conversion on nanostructured metallic surfaces fabricated by LIPSS

Waveplates modify polarization by generating a phase change. Laser Induced Periodic Surface Structures (LIPSS) have recently started to be studied as waveplates due to the birefringence in-duced by the nanoripples, easily fabricated in a one-step process by laser, where LIPSS morphology is defined by the characteristics of the laser process parameters and the substrate material. The optical properties of these waveplates are defined by LIPSS parameters such as period, depth or width of the ripples. In this work we have deposited thin film coatings on stainless steel samples containing LIPSS for different coating thickness and composition. Results show that thin film coatings are a good candidate for the tunability of LIPSS birefringence since the coating modifies the induced polarization change and reflectivity of the sample depending on coating thickness and composition, as expected from numerical simulations

Direct patterning of periodic semiconductor nanostructures using single-pulse nanosecond laser interference

We demonstrate an effective method for fabricating large area periodic two-dimensional semiconductor nanostructures by means of single-pulse laser interference. Utilizing a pulsed nanosecond laser with a wavelength of 355 nm, precisely ordered square arrays of nanoholes with a periodicity of 300 nm were successfully obtained on UV photoresist and also directly via a resist-free process onto semiconductor wafers. We show improved uniformity using a beam-shaping system consisting of cylindrical lenses with which we can demonstrate highly regular arrays over hundreds of square micrometers. We propose that our novel observation of direct pattern transfer to GaAs is due to local congruent evaporation and subsequent droplet etching of the surface. The results show that single-pulse interference can provide a rapid and highly efficient route for the realization of wide-area periodic nanostructures on semiconductors and potentially on other engineering materials

Femtosecond laser fabrication of monolithic double volume phase-gratings in glass

A diffractive optical element was fabricated by monolithically integrating two volume phase-gratings (VPGs) in the bulk of a single-piece transparent material. A computer model of the diffraction generated by the double volume phase-grating (DVPG) was made with a rigorous coupled wave analysis simulator. Simulations and experiments show that the diffractive behavior of a DVPG can be controlled by arranging the relative displacement and the distance between the VPGs according to Talbot self-imaging planes. In order to diffract the total incident light, the phase accumulation in the VPGs has to be π/2, which was achieved by single-scan femtosecond laser processing of a nanocrystal doped glass as the substrate material. Ex situ microscope images of the cross-sections are presented for laser processed lines in the form of VPGs and DVPGs. The far-field diffraction of DVPGs formed by selectively located VPGs was characterized with a monochromatic 633 nm and a supercontinuum white light. Functional designs of high diffraction efficiency with potential applications in photonics were successfully fabricated in a one-step and free of chemicals process

Tailoring diamond's optical properties via direct femtosecond laser nanostructuring

We demonstrate a rapid, accurate, and convenient method for tailoring the optical properties of diamond surfaces by employing laser induced periodic surface structuring (LIPSSs). The characteristics of the fabricated photonic surfaces were adjusted by tuning the laser wavelength, number of impinging pulses, angle of incidence and polarization state. Using Finite Difference Time Domain (FDTD) modeling, the optical transmissivity and bandwidth was calculated for each fabricated LIPSSs morphology. The highest transmission of ~99.5% was obtained in the near-IR for LIPSSs structures with aspect ratios of the order of ~0.65. The present technique enabled us to identify the main laser parameters involved in the machining process, and to control it with a high degree of accuracy in terms of structure periodicity, morphology and aspect ratio. We also demonstrate and study the conditions for fabricating spatially coherent nanostructures over large areas maintaining a high degree of nanostructure repeatability and optical performance. While our experimental demonstrations have been mainly focused on diamond anti-reflection coatings and gratings, the technique can be easily extended to other materials and applications, such as integrated photonic devices, high power diamond optics, or the construction of photonic surfaces with tailored characteristics in general

Femtosecond laser fabrication of LIPSS-based waveplates on metallic surfaces

A fast and reliable method for the fabrication of polarization modifying devices using femtosecond laser is reported. A setup based on line focusing is used for the generation of LIPSS on stainless steel, processing at different speeds between 0.8 and 2.4 mm/s with constant energy per pulse of 1.4 mJ. SEM and AFM characterizations of the LIPSS show a progressive increase in period as the processing speed increases, while height remains approximately constant in the studied range. Optical characterization of the devices shows an induced change in the polarization of the reflected beam that varies with the processing speed, which allows a controlled fabrication of these devices

Study of the processing conditions for stainless steel additive manufacturing using femtosecond laser

The use of ultrashort-pulsed (USP) lasers in Additive Manufacturing (AM) enables the processing of different materials and has the potential to reduce the sizes and shapes manufactured with this technology. This work confirms that USP lasers are a viable alternative for Laser Powder Bed Fusion (LPBF) when higher precision is required to manufacture certain critical parts. Promising results were obtained using tailored and own-produced stainless steel powder particles, manufacturing consistent square layers with a series of optimized processing parameters. The critical role of processing parameters is confirmed when using this type of lasers, as a slight deviation of any of them results in an absence of melting. For the first time, melting has been achieved at low pulse repetition (500 kHz) and using low average laser power values (0.5-1 W), by generating heat accumulation at reduced scanning speeds. This opens up the possibility of further reducing the minimum size of parts when using USP lasers for AM

A versatile cancer cell trapping and 1D migration assay in a microfluidic device

Highly migratory cancer cells often lead to metastasis and recurrence and are responsible for the high mortality rates in many cancers despite aggressive treatment. Recently, the migratory behavior of patient-derived glioblastoma multiforme cells on microtracks has shown potential in predicting the likelihood of recurrence, while at the same time, antimetastasis drugs have been developed which require simple yet relevant high-throughput screening systems. However, robust in vitro platforms which can reliably seed single cells and measure their migration while mimicking the physiological tumor microenvironment have not been demonstrated. In this study, we demonstrate a microfluidic device which hydrodynamically seeds single cancer cells onto stamped or femtosecond laser ablated polystyrene microtracks, promoting 1D migratory behavior due to the cells' tendency to follow topographical cues. Using time-lapse microscopy, we found that single U87 glioblastoma multiforme cells migrated more slowly on laser ablated microtracks compared to stamped microtracks of equal width and spacing (p < 0.05) and exhibited greater directional persistence on both 1D patterns compared to flat polystyrene (p < 0.05). Single-cell morphologies also differed significantly between flat and 1D patterns, with cells on 1D substrates exhibiting higher aspect ratios and less circularity (p < 0.05). This microfluidic platform could lead to automated quantification of single-cell migratory behavior due to the high predictability of hydrodynamic seeding and guided 1D migration, an important step to realizing the potential of microfluidic migration assays for drug screening and individualized medicine. Published under license by AIP Publishing